Engineering Portfolio
Mechanical Engineering & Industrial Equipment Design
Cobot Cart Design for CNC Machine Integration
Robotics / AutomationObjective: Designing a mobile cart for deploying a collaborative robot (Cobot) next to a CNC machine.
Challenge: Ensuring high stability and precision alignment during robotic operations while maintaining mobility.
Action: Engineered a robust frame with heavy-duty locking casters and vibration-dampening mounts.
Result: Seamless and secure in-situ deployment of the Cobot, increasing machining automation efficiency.
Folding Workshop Cart
Industrial DesignObjective: Creating a space-saving, foldable cart for workshop tools and components.
Challenge: Balancing load-bearing capacity with a lightweight, easy-to-fold mechanism.
Action: Designed a kinematic folding mechanism using Autodesk Inventor and optimized material selection.
Result: A highly ergonomic, durable cart that maximizes workshop space utilization.
Race-Track Conveyor for Packaging Line
Material HandlingObjective: Designing a continuous race-track conveyor system to streamline the packaging process.
Challenge: Maintaining smooth transition of products around tight curves without jamming.
Action: Implemented modular chain guides and synchronized drive systems for consistent speed.
Result: Significantly reduced packaging bottlenecks and increased throughput.
Industrial Machinery Animation
CAD / VisualizationObjective: Creating realistic, dynamic animations of complex industrial machinery operations.
Challenge: Accurately simulating mechanical constraints, gear ratios, and moving parts.
Action: Utilized Autodesk Inventor’s dynamic simulation and animation studios to render precise movements.
Result: High-quality visual assets used for client presentations, training, and design validation.
Reverse Engineering of Ceramic Slip Press
Reverse EngineeringObjective: Reverse engineering a high-pressure slip press for the porcelain tableware industry.
Challenge: Reconstructing worn-out hydraulic and structural components with limited documentation.
Action: Conducted precise 3D scanning, material analysis, and CAD reconstruction of all critical parts.
Result: Successfully localized manufacturing of the press, reducing maintenance costs and downtime.
In-situ Lapping Machine for Industrial Valves
Special Purpose MachineObjective: Designing a portable lapping machine for repairing large industrial valves on-site.
Challenge: Achieving micrometer-level flatness in a portable, easy-to-mount device.
Action: Engineered an adjustable planetary gear mechanism with precise tension control.
Result: Eliminated the need to remove valves from pipelines, drastically cutting repair time and costs.
R&D and Prototype of CNC Multi-Layer Fabric Cutter
R&D / PrototypingObjective: Research, development, and prototyping of an automated CNC machine for cutting multi-layer fabrics.
Challenge: Preventing fabric shifting during high-speed cutting of thick layers.
Action: Designed a vacuum table system combined with an oscillating straight knife mechanism.
Result: Successfully built a working prototype that delivered clean, precise cuts across multiple fabric layers.
40-Meter Conveyor Furnace for Porcelain Production
Thermal EquipmentObjective: Design and manufacturing of a 40-meter continuous conveyor furnace (Provincial Award-Winning Project).
Challenge: Managing extreme thermal expansion and ensuring uniform heat distribution across a 40m span.
Action: Engineered specialized expansion joints, refractory lining, and an optimized burner layout.
Result: Delivered a highly efficient, award-winning furnace that improved product quality and energy consumption.
Tire Production Machinery Design
Heavy MachineryObjective: Designing key equipment for a tire manufacturing plant, including Tire Building Machines and Painting Lines.
Challenge: Integrating complex pneumatic, hydraulic, and mechanical systems for high-cycle production.
Action: Created comprehensive 3D assemblies and detailed manufacturing drawings tailored to factory standards.
Result: Streamlined the tire production process with reliable, heavy-duty machinery.
Reverse Engineering of Industrial Washing Machine
Reverse EngineeringObjective: Creating manufacturing blueprints for a heavy-duty industrial washing machine.
Challenge: Upgrading the suspension and drive system to handle severe out-of-balance loads.
Action: Analyzed existing flaws, modeled the drum and chassis, and specified improved bearings and dampers.
Result: Produced a localized, upgraded model with significantly reduced vibration and noise.
Atmospheric Tanks & Glass Wool Conveyors
Plant EngineeringObjective: Designing large-scale atmospheric storage tanks and custom conveyors for a glass wool production line.
Challenge: Designing conveyors resistant to abrasive fiberglass materials and high temperatures.
Action: Selected specialized wear-resistant materials and designed self-cleaning belt mechanisms.
Result: Delivered durable, low-maintenance equipment that ensured continuous line operation.